How much coal is used in steel?
Each tonne of ‘new’ steel typically requires about 0.77 tonnes of coal, meaning that the industry as a whole uses just over 1 billion tonnes a year. The energy value of the type of coal used for steelmaking is about 8 megawatt hours (MWh) per tonne.
Is coal essential for steel production?
Pig iron is the basic ingredient to produce steel. Coal therefore plays three roles in the production of steel: a reducing agent, to turn the pig iron to coke; a source of energy to drive the process by breaking apart molecular bonds; and a source of carbon for the final product (steel is an alloy of carbon and iron).
Can steel be made without using coal?
Now, nearly all new steel globally is produced using iron oxide and coking coal. Coking coal is usually bituminous-rank coal with special qualities that are needed in the blast furnace. While an increasing amount of steel is being recycled, there is currently no technology to make steel at scale without using coal.
What is coke used for in steel?
What is coke? Coke is used as a fuel and a reducing agent in melting iron ore. It is produced by baking coal until it becomes carbon by burning off impurities without burning up the coal itself. When coke is consumed it generates intense heat but little smoke, making it ideal for smelting iron and steel.
Is coke obtained from coal?
Coke is produced by heating coal at high temperatures, for long periods of time. This heating is called “thermal distillation” or “pyrolysis.” In order to produce coke that will be used in blast furnaces, coal is usually thermally distilled for 15 to 18 hours, but the process can take up to 36 hours.
What is the difference between coal and coke?
Coal is a lustrous, black fossil fuel that includes impurities, generates smoke, and generates less heat than coke when burned. Coke is a dingy, black coal waste that burns hotter and cleaner. … Coke is a fuel made from mineral coal that has been calcined or dry distilled.